Increased customer demand led to a need for a new production facility in Asia however knowledge & capability had been lost.
Challenge
A $6bn international food and ingredients company had not invested in new spice milling production line for 30 years.
A new Green-field site was needed in Asia due to customer demand.
The US and Asia teams had lost the knowledge and capabilities to: design, procure, install and commission a new future proofed production line.
Approach
Build requirements to commissioning approach
Run the tender
Manage the successful contractor to design, manufacture/ assemble, install and commission the new $20M production line
Document and train client team on newly developed processes and Standard Operating Procedures
Handover and exit
Results
Ran successful tender process
Identified best in class supplier
Successful design, manufacture and commission of the new line on time and in budget.
Increased on spec product right first time from 70% to 97%
Upskilled US and Asia team for them to implement future projects independently